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Victor Thermal Dynamics Automation Ultra-Cut XT Systems
We Bring Intelligence to the Table.
ultra-Cut® XT Systems
The new Ultra-Cut® XT technology provides the next generation of higher productivity, increased flexibility and confidence in high precision plasma cutting. Ultra-Cut® XT systems give you the flexibility to increase cutting power and the assurance of superior quality, higher productivity and lower cutting costs. Ultra-Cut® XT systems are available in 100 to 400 Amp outputs for cutting plate up to 2" (50 mm) thick. Their performance will meet or beat anyone on mild steel, and they are superior on non-ferrous metals. With the Ultra-Cut® XT, you never have to worry about choosing the right system.

The next generation of high precision plasma cutters works the way you do — intelligently.
ScrapCutter Option for XT power supplies
This new UltraCut XT feature will help to increase overall cutting productivity. There is no need for an external manual plasma cutter or oxyfuel torch anymore to cut the leftover metal skeleton on the cutting table to manageable pieces:
  • Constant 100A output
  • Torch length up to 100 ft (30 m) including extensions
  • 2 sec preflow
  • Fold back circuit (45A) if tip touches the plate (improved parts life) quality.
  • Rapid restart for constant arc on to improve cut times
  • Pulsed pilot
  • Activated by torch trigger only. No need to
    go back to XT power supply to switch the function on or off
  • Postflow 20 sec. For safety reasons mechanized cutting with the XT torch can’t be activated during this time
  • Air pressure can be set at power supply. Adjust for the correct leads lenghts
  • PIP (parts-in-place). For better safety no starting without consumables in place
  • New set of status codes (7xx)
  • For safety reasons the 1Torch can’t cut in parallel to the automated process
  • Add a T to the end of the power supply cat no to order (example 3-8120-2T)
  • Maximum cut capacity on MS 1-3/4” (40 mm), 1-1/4” (30mm) on SS
Superior Cut Quality Means Greater Efficiency
The Ultra-Cut® XT systems’ superior cut quality means that parts can go directly from the cutting table to welding, painting or assembly without expensive secondary operations.
Ultra-Cut® XT high precision plasma systems cut with:
  • Excellent dross-free cuts using oxygen (O2) plasma on
    mild steel.
  • Unmatched cut quality on non-ferrous metals using unique Water Mist Secondary (WMS®) process.
  • ISO 9013:2002 (E). Class 3 (depending on cut thickness angles below 3 deg) or better cut angles for true High Precision cuts.
  • Minimal heat affected zone (HAZ) to improve welding
  • 3DPro technology sets the new standard in robotic cutting thin gauge material.
Higher Productivity Delivers
Greater Profits
Ultra-Cut® XT high precision systems deliver superior cut quality, at superior cutting speeds.
  • Outstanding parts life to reduce down time and lower the overall cost of ownership.
  • Highest kW output for maximized duty cycle and cut speed.
  • Reduced downtime during parts changes with
    the Speedlok cartridge design.
  • Lower current draw to reduce cutting cost
  • Shorter switching time between marking and cutting
    process for higher daily throughput.
  • Highest cut speed in its class on stainless steel – up to 3 times faster than similar cutting systems.
Water Mist Secondary (WMS)
Optimizes Non-Ferrous Metal Cutting
Excellent non-ferrous metal cut quality using N2 as plasma gas and ordinary tap water as the secondary.
  • Lowest operating cost.
  • Dross-free cutting from gauge .394" (1.0 mm) to
    1 1/2" (40 mm).
  • Oxide-free cut face surface.
  • Wide parameter window.
  • Higher cut speeds compared to H35 cutting.
Intelligent Solutions Set Us Apart
From superior technology for cutting heavy metal to better plasma marking, Thermal Dynamics® offers intelligent high precision solutions for automated plasma cutting applications. The XT Series provides access for these powerful cutting resources.
HeavyCut Technology
When cutting parts thicker than 3/4" (20 mm), rely on HeavyCut Technology to provide the best cut quality, parts life and precision. HeavyCut 300A and 400A electrode with multiple Hafnium inserts increases parts life at high current applications.
“Bolt Ready” Holes with
Diameter PRO

Diameter PRO produces the industry’s most precise holes
optimized for a diameter-to-thickness ratio of 1:1 or greater.
It is the ideal process for a precision hole or radius with minimal-to-no taper on mild steel or aluminum from 10 gauge (3 mm) to 2" (50 mm), or 1" (25 mm) on aluminum.

Now More Energy Efficient Compared to previous systems, Ultra-Cut® XT draw about 20% less current and have an average electrical efficiency of more than 92%. They meet European Union Level V Efficiency Standards, and they will help companies everywhere lower utility bills.
Added Flexiblity –
Expand As Your Cutting Needs Grow
Thermal Dynamics designed the Ultra-Cut® XT with the flexibility to grow with your business. It features modular “inverter blocks.”
The Thermal Dynamics intelligent approach means never “under-buying” again. With Ultra-Cut® XT systems, you’ll always have the right amount of power today — and tomorrow.
The Ultra-Cut® XT high precision system’s modular design is not only easier to upgrade, but also easier to maintain.
  • The Amperage/Error display indicates the status of the XT system to accelerate trouble shooting.
  • Common components in the XT system minimize inventory.
Good gas flow control enhances cut quality and extends consumables life. Digital flow control with the DFC-3000 — when paired with the iCNC® XT controller — provides a better level of quality control. Together, they instantly set and control gas pressure, leading to faster cycle times and more productive cutting.
And for plasma marking with argon, the DFC-3000 and Ultra-Cut® XT minimizes the purge cycle between marking and cutting, as well as the changeover time associated with manual controls.
Change seamlessly between cutting and marking to:
  • Indicate part numbers
  • Drill or hole points
  • Weld locations
  • Lot numbers
  • Bend or cut lines
Reliability – Performance You Can Rely On
Thermal Dynamics rigorously tests its plasma cutters to ensure flawless performance. Should your Ultra-Cut® XT need service, our modular approach minimizes parts inventory and repair time.
Superior Warranty
Thermal Dynamics’ XT-Torch warranty covers components and service for a full 1-year period.
Precision Cuts on All Metals
The XT-Torch dual gas technology provides the highest arc density plasma stream in the industry for precision cuts on mild steel, stainless steel, aluminum and other non-ferrous materials, and Ar for marking with the DFC 3000. Choices for plasma gas include - Air, N2, O2, Ar-H2 and Ar for marking with the DFC 3000. Shield gas choices include - Air, N2, O2, or Ar-H2 and H2O.
XT Torch Technology - The New Standard for High Precision Plasma Cutting Systems
Thermal Dynamics rigorously tests its plasma cutters to ensure flawless performance. Should your Ultra-Cut® XT need service, our modular approach minimizes parts inventory and repair time.
No Tools Required
Unlike other torches, no tools are required to change either the torch consumables or major components in the torch head. ‘Leakless’ Torch Head Design Coolant doesn’t drip from the torch head when the consumables cartridge is removed from the torch head. The design prevents air from entering the system and becoming trapped in the leads.
Self-Centering Components
Consumable parts and torch body are precisely engineered to lock into place for absolute alignment and remain positioned cut after cut. Independently-aligned tip and electrode assures accurate re-centering of the consumable cartridge after each parts change. This guarantees best cut quality time and again.
Relaxed Cutting Parameters
With the XT-Torch the operating window permits wide travel speed variance, which means you’ll get great cuts more often with less wasted material and time.
  • Less critical standoff height
  • Wider ‘Operating Window’ for dross-free cutting
cutting speed chart